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Welcome to PS Auto Grinding Limited (PSAG). PSAG supply a range of Automatic Grinding Machines called ECO Series 400 and Series 500 to the Foundry Trade. These machines cut and grind castings to make them ready for the final finishing process or straight to despatch to customers.

 

PSAG are Market Leaders in this field with more than 3000 installations of the product worldwide and sell to 16 Countries presently in Europe alone....and growing.

 

What is unique is that ECO Series 400 and Series 500 is the 1st Automatic Grinding Solution that will make a lot of money, improve quality greatly, improve safety and reduce energy consumption instantly for Foundries with a mixture of Large, Medium and Small Production runs. Adapted Robotic Solutions have only proved suitable for very large production runs and have been extremely complex and expensive to maintain.

 

ECO Series 400 and Series 500 are suitable for Aluminium, Iron, Bronze and Brass

 

Short, load bearing arms hold the casting in an almost infinate range of positions whilst patented tilting cutting and grinding wheels ensure that almost all castings can be ground in one fast cycle. Programming can be done in as little as one hour by non skilled workers and the fixtures to hold the casting can be made quickly and inexpensively. It is common for Foundries to have 100's of programs and changeovers can be made in less than 5 minutes.

Castings are produced to an accuracy of 0.1mm to 0.3mm, each and every time, depending on the level of flash.

 

Grinding the castings by hand is a major problem for a lot of Foundries;

 

1. It costs a lot of money to pay staff and all social costs, train and manage

2. The work is very hard so either hard to get workers or they do not stay long enough to become experienced

3. No worker can replicate the accuracy to 0.1mm of Series 400 and 500 at speed

4. The work can cause a lot of accidents and industrial diseases such as Vibration White   Finger, Dust etc.

 

What ECO PSAG Series 400 and Series 500 offer to Foundries is;

 

  • Generally at least 50% cost saving over manual hand grinding, and considerable savings in cutting wheel and consumable cost

  • 100% consistent quality to 0.1mm

  • A simple, very usable, non skilled machine that is 'Plug and Play' and has an excellent reliability record and durability expectation. 

  • Around 25-30% of power requirement of manual grinding booths.

  • Instant Elimination of most grinding safety issues such as eye and finger injuries, vibration and dust. 
  • 15 year + life expectancy
  • Average maintenance costs less than 2%
  • About 25% space required in comparison with hand grinding booths. 

With representation across the extended European markets please contact us for a Free Survey to initally assess the money saving, quality and safety situation at your Foundry. PSAG would then conduct Free Proving Trials to allow detailed technical and commercial analysis.  

 

Please Register immediately with our simple log in. This allows you to view content specific to your Foundry and post information back to PSAG in a secure manner.

 

Below is a typical applications. Please contact PSAG to view video of castings that you produce. With 50 Million castings ground in PSAG machines every year in Europe alone it is very possible that we can show you a video that is close to your castings.

 

 

 


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