Advantages

The main features of the Koyama Automatic Grinding Machine methods in the fettling and grinding process of castings are,

Most castings finished in 1 cycle using grinding and fettling tools tilting around 115 degrees.

Touch and teach programming, no previous CNC programming skills required.

99% uptime proven by well established European foundry with 35 Koyama machines in production.

Elimination of vibration white finger (www.hse.gov.uk/VIBRATION/Index.htm)

Reduction in noise levels

Air borne dust reduced

Grinding accidents reduced compared with manual grinding processes

Improved working environment

Opportunity for operator to multi - task

Increased output achieved

Reduction in manpower required

‘Lean Cell’ operating systems can be implemented

Consistent grinding profile

Constant and reliable output

Highlights variations in casting profile

Grinding scrap can be recycled

Reduced waste disposal costs

Liberation of metallic dust into atmosphere minimised

Worn diamond grinding wheels can be recoated

Improved utilization of shop floor space

Reduction in number of handling operations and product movement

Reduction in consumable product costs